External Gauge Control

IC Clear Bubble Single Stack Intensive Cooling Technology | High Output Air Rings

Blown Film Extrusion

Reduce Film Thickness Variations by 50+%

The patented EGC system stands out among all other air ring based systems through the number of control zones, 132-244, depending on the air ring size. This high number enables the system to address film thickness variations that other systems cannot. The EGC incorporates the well known Addex air ring that assures the highest possible output. Now available on rotating dies!

The Air Ring

The air ring is equipped with horizontally sliding teeth that adjust the air flow through the radially located vanes in the air ring’s plenum causing preferential cooling on the outside of the bubble. A circuit board inside the air ring converts the mapped thickness profile into instructions for the scanning actuator which slides “in” or “out” a multitude of fingers (132-244 depending on air ring size), as needed, to open or close the airflow channels (vanes).

The Mapper

The Mapper Processes the raw signal profile and the reversing or fully-rotating nip position and nip roll speed.

The Mapper

Specs

SizeDiameterNumber of Air InletsNumber of Control Zones
4"–8" | 100–200 mm48"1220 mm 6 x 4"/102 mm90-144
8"–16" | 200–400 mm56"1423 mm 6 x 4"/102 mm 120-168
16"–24" | 400–600 mm64"1626 mm 8 x 4"/102 mm168-216
37"– 40" |925–1000 mm76"1931 mm 10 x 4"/102 mm224-288

Larger ones are available upon request.

Sensor Location Options

  • Capacitive (Standard)
  • Air Cushioned Nuclear (Gamma Back – scatter)
  • Air Cushioned Capacitive
  • IR (ifrared) Identifies barrier layer thicknesses
Sensor Location Options

Thickness Sensor Options

  • The Live Ring (Carousel – left image): Located between the highest frostline and the collapsers.
  • ALF (AllLayFlat – right image): Located in the middle of the collapsing frame.
  • Scanner: Located after the primary nip.

Floor-Mounted Console | Graphical User Interface Displays

  • Control and Air Profiles
  • Trending and Profile statistical Analysis
Floor-Mounted Console

Air Requirements

USMETRICLEGEND:
D" x 150 = CFMD mm x 10 = m3/hD"= Die diameter in inches
@ 80ºF & 25"H2O@ 27ºC & 6.2 KPaD mm = Die diameter in mm
CFM = Cubic feet per minute
F = Degrees Fahrenheit
C = Degrees Celsius
ALF | All Lay Flat - Thickness Sensor Assembly

Features

  • Film thickness variation is corrected by the automatic adjustment of the air flow through the air ring’s vanes.
  • Air flow and air ring’s optimum cooling capacity is preserved regardless of the adjustments.
  • High resolution of the control is assured by the multitude of control zones that can be moved to any “in” or “out” position within each vane.
  • Ethernet and single power source connection.